Kia Sorento

Issue: On certain vehicles, water could leak into the rearview camera and cause the rearview camera image not to display. Canadian regulations require the rearview image to display when reversing. Safety Risk: A rearview camera image that doesn't display could reduce a driver's ability to see behind the vehicle while backing up. This could increase the risk of a crash. Corrective Actions: Kia will notify owners by mail and advise you to take your vehicle to a dealership to inspect the rearview camera. The dealer will replace the rearview camera if necessary, and apply additional water proofing to the rearview camera wiring harness.

Issue: On certain vehicles, the airbag warning labels on the driver and passenger sun visors could peel off. Canadian regulations require information about the airbag system to be provided on the sun visors. Safety Risk: The airbag warning labels provide information about the airbags and child restraint safety recommendations. Not following these recommendations could create an increased risk of injury. Corrective Actions: Kia will notify owners by mail and advise you to take your vehicle to a dealership to inspect and replace the driver and passenger sun visors, as needed.

Issue: On one plug-in hybrid (PHEV) vehicle, a defect in the fuel tank could cause it to leak at the seam. Safety Risk: A fuel leak can create the risk of a fire. Corrective Actions: Kia will notify owners by mail and instruct you to take your vehicle to a dealership to inspect and, if necessary, replace the fuel tank.

Issue: Certain vehicles may be equipped with an accessory trailer wiring harness kit that could fail. Over time, this could result in a short circuit that can cause the control module to overheat. Note: This recall only affects Kia Genuine tow hitch wiring harness kits with the part number R5F03AP100 or R5F03AP200. These kits may have been ordered at the time of a vehicle purchase, or purchased separately from a dealer as an aftermarket accessory. Safety Risk: A short circuit could create a fire risk, even while the vehicle is parked and turned off. Corrective Actions: Kia will notify owners by mail and instruct you to inspect if your vehicle has a trailer wiring harness installed. If it does, Kia advises that you should park your vehicle outdoors, and away from other vehicles or structures until the recall repairs have been complete. The corrective actions for this recall are under development. As an interim repair, Kia will advise you to make an appointment at your local dealership to replace the 30 A "TRAILER" fuse with a 15 A fuse.

Issue: On certain vehicles, there may be a problem with the front seat belt pretensioners. As a result, the driver and/or passenger seat belt pretensioners could explode in a crash. If this happens, small pieces of metal could hit people in the vehicle. Note: This recall replaces RC160 (Transport Canada recall 2022-102) and only affects Sorento Hybrid (HEV) and Sorento Plug-In Hybrid (PHEV) models. Safety Risk: A seat belt pretensioner that explodes could create a risk of injury. Corrective Actions: Kia will notify owners by mail and instruct you to bring your vehicle to a dealership to install protective caps over the driver and front passenger's seat belt pretensioners.

Issue: On certain vehicles, brake fluid can enter the brake Hydraulic Electronic Control Unit (HECU) and cause a short circuit. Note: This recall replaces RC138 (Transport Canada recall 2020-405). Vehicles that were repaired under that recall also require this repair. Safety Risk: A short circuit could create a fire risk. Corrective Actions: Kia will notify owners by mail and instruct you to take your vehicle to a dealer to have the HECU inspected and replaced if necessary. The dealer will also replace the ABS multi-fuse. Kia recommends that you should park your vehicle outdoors, and away from other vehicles or structures until the recall repairs have been completed.

Issue: On certain vehicles equipped with a 2.0 L NU GDI or 2.4 L Theta II MPI engine, an engine compartment fire could occur while driving. Kia is conducting this recall as a preventative measure to prevent fire risk due to potential fuel leaks, oil leaks and/or engine damage. In some situations, you may notice any of the following symptoms: there could be an abnormal knocking noise from the engine; the check engine light and/or the oil pressure warning light could turn on; you may smell fuel, burning or smoke; or you may notice oil leaks. If you continue to drive the vehicle with these symptoms, the engine could fail and/or a fire could occur. An engine failure can cause a sudden loss of power with an inability to restart. Note: For the Optima model, only the Optima Hybrid is affected by this recall. Safety Risk: An engine compartment fire can create a risk of injury. A sudden loss of engine power could increase the risk of a crash. Corrective Action: Kia will notify owners by mail and instruct you to take your vehicle to a dealer for an inspection of the engine and engine compartment. The dealer will inspect for fuel and/or engine oil leaks, perform an engine test and make any repairs, including engine replacement, if necessary. Kia will also perform a Knock Sensor Detection System (KSDS) software update free of charge, once it is available for your vehicle. This update will detect and prevent engine damage from worn connecting rod bearings.

Issue: On certain vehicles, moisture can enter the brake Hydraulic Electronic Control Unit (HECU) and cause a short circuit. Safety Risk: A short circuit could create a fire risk. This can happen even if the vehicle is parked. Corrective Actions: Kia will notify owners by mail and instruct you to take your vehicle to a dealer to install a relay to power off the HECU when the vehicle is turned off.

Issue: Kia Canada is conducting a Product Improvement Campaign that provides an update to the engine control module to detect potential problems before an engine fails. An engine failure may cause a sudden loss of power with an inability to restart. Safety Risk: A sudden loss of engine power could increase the risk of a crash. Corrective Actions: The company will notify owners by mail. Owners will be instructed to take their vehicle to a dealer to update the software for the engine control module. Note: Vehicles repaired under Service Campaign SC025 already have this software update.

Issue: When the engine was replaced under warranty or under Kia's Product Improvement Campaign SC023, the high pressure fuel pipe may not have been properly installed on the fuel pump outlet. A fuel leak could occur if the pipe was damaged, misaligned or improperly torqued during the recall repair. Safety Risk: Leaking fuel in the presence of an ignition source could increase the risk of a fire. Corrective Actions: The company will notify owners by mail. Owners will be instructed to take their vehicle to a dealer for an inspection. If fuel leakage is detected, the fuel pipe will be replaced with a new one.

On certain vehicles, the bracket that secures the steering column assembly may have been improperly welded and could separate. If this occurs, a driver may notice a loose feeling and/or a loud clunking noise from the steering column while turning the steering wheel. Ultimately, this could cause a loss of steering control, increasing the risk of a crash causing injury and/or damage to property. Correction: Dealers will replace the cross cowl bar assembly to ensure the steering column assembly is properly secured.

On certain vehicles equipped with 2.0L and 2.4L engines, the engine may contain residual metallic debris from factory machining operations. If debris is present, it could potentially restrict oil flow to the main bearings and rod bearings and could lead to premature wear. If the vehicle continues to be driven with worn bearings, the bearings could fail, which could cause an engine stall while the vehicle is in motion, resulting in loss of motive power which could increase the risk of a crash causing injury and/or property damage. Worn bearings could also result in the illumination of the oil pressure lamp in the instrument cluster. Correction: Dealers will inspect, and if necessary, replace the engine sub-assembly.

On certain vehicles, the rear crossmember assist arm bracket may not have been properly welded during the manufacturing process. This could cause the welds to break and affect the rear suspension alignment, which would result in poor vehicle handling, increasing the risk of a crash causing injury and/or damage to property. Correction : Dealers will inspect and replace the rear crossmember assembly as necessary.

Certain vehicles may fail to conform to Canada Motor Vehicle Safety Standard (CMVSS) 102 - Transmission Control Functions. The transmission shift selector assembly could become damaged and allow the driver to shift the transmission out of the PARK gear position without depressing the brake pedal, contrary to the requirements of the standard. These issues could cause unintended vehicle movement, increasing the risk of injury and/or property damage. Correction: Dealers will replace the shift interlock assembly.

On certain vehicles, the stop lamp switch may fail and cause intermittent operation of the brake lights. Failure of the brake lights to illuminate when the brake pedal is depressed could result in a crash causing property damage and/or personal injury. Correction: Dealers will replace the switch.

On certain vehicles, the automatic transmission's intermediate shaft may suffer excessive wear due to a misalignment with the right side output gear. Continued use in this condition could cause a whirring/whining noise to develop, and eventual transmission damage, which could result in a loss of vehicle propulsion. Lost propulsion, in conjunction with traffic and road conditions, and the driver's reactions, could increase the risk of a crash causing property damage and/or personal injury. Correction: Dealers will replace the intermediate shaft and right side output gear.

On certain vehicles, the wiring harness used for the lighting in the vehicle's interior accent illumination located in the front door & rear door trim panels may have been improperly soldered. As a result, when the lights are illuminated, under certain conditions, an electrical short may ensue and can result in a fire. Correction: Dealers will replace the affected harnesses.

On certain vehicles, a metal clip which is part of the Induction Control Valve (ICV) in the engines intake manifold may sever off. If this occurs, abnormal engine noise and vibrations may occur, along with impaired engine functioning and loss of vehicle power. The problem may illuminate the "Check Engine" light on the dashboard. However, the problem may exist, and engine damage may occur, with or without "Check Engine" light illumination. Engine damage could result in lost propulsion which, in conjunction with traffic and road conditions, and the driver's reactions, could increase the risk of a crash. Correction: Dealers will replace the ICV with an updated version.